Mixing Slip:
Mix slip with a jiffy mixer. Leave it for 1 hour or more to settle any air
bubbles.
Casting: Fill plaster mold and let slip set up for 20-45 minutes
(depending upon size of mold) to achieve desired thickness. For most
stoneware designs, thickness is approximately 4-6mm. Refill mold is
needed. Empty mold and let mold sit up side down for about 20 minutes. In
3-4 hours you can test to see if mold will open. Stoneware can sit in mold
for most designs overnight if necessary. Large pieces might need about 6
hours. Before removing from mold, trim the spare at the pour hole. Remove
rubber bands or straps carefully. Lift one half of mold off and let sit
for 5 minutes. Carefully remove piece and set aside. Take this time to
clean and re-strap mold. Use a wet sponge to smooth edges on piece. If the
piece has a lid, dry the pieces together.
To fill any pin holes or fix imperfections: Wet inside of the hole.
Using spare, trimmed ware or small amount of leather hard stoneware,
dampen with water and mold it into the hole. Sand to perfection later.
Dry Cleaning: Use the traditional method for cleaning greenware
with a feather knife and sponges. Be careful to clean in a well-ventilated
area, wearing a mask. This method works well but is not recommended by
Seeley's because stoneware dust can be harmful to your health.
*Health Benefit: A benefit to using stoneware (rather than
earthenware/ceramic ware is that Dust Free Cleaning™ is an option. Click
here for
Dust-Free
Cleaning™
instructions.
Decorating: You can decorate your stoneware piece in the
greenware, soft fired, cone 04 bisque or bisque fired state. This is your
choice.
To complete with high fire techniques:
1. Clean greenware, fire to cone 04 and decorate with
appropriate products. Leave bottom unglazed (dry-foot). Bisque to maturity
cone 5-8.
2. Soft fire greenware, clean using
Dust-Free
Cleaning Technique™,
then decorate and bisque to maturity 5-8 using appropriate products. Leave
bottom unglazed (dry-foot).
3. Check with color manufacturers for products that can be fired
directly on greenware to maturity.
To complete with low fire techniques:
Use preferred cleaning method (on greenware or soft fired
greenware), bisque to cone 5-8, decorate with Duncan's Concepts and fire
to cone 06. Use Seeley's lead free, non toxic, low fire clear glaze. Leave
bottom unglazed (dry-foot). (No need to stilt piece!)
Remember to use a food safe glaze for any surface, which will come into
contact with food or drink.
Firing to bisque:
Cone firing: Use junior cone 6 in the kiln
sitter. Use witness cones 5, 6, and 7 on the kiln shelf. After firing,
cone 5 should be touching on the shelf, cone 6 should be bent to a 9 to 10
o'clock position and cone 7 should not have bent at all.
Controller firing: Set the controller to fire 500ºF
(260°C) per hour to 2000ºF (1094°C). Then set controller to fire 100ºF
(38°C) per hour to 2185ºF (1197°C). Final temperature range: 2170ºF to
2190ºF (1189ºC to 1200ºC).